A resistor is a passive component in a circuit that provides resistance to the flow of current. There are many different types of resistors. These resistors vary in their construction, power dissipation capacities, and tolerance to various parameters (such as temperature and light).
The types of resistors include:
- Light Dependent Resistor (LDR)
- Variable Resistor (VR)
- Non-Linear Resistor or Varistor
- Metal Film Resistor and Carbon Film Resistor
- Wire Wound Resistor
- Thermistor
- Carbon Composition Resistor
1. Light Dependent Resistor (LDR)
A Light Dependent Resistor (or LDR) will vary in resistance depending on the intensity of light falling on it. This is made of cadmium sulfide which contains a small number of electrons when it is not illuminated. When a light ray falls on it, electrons get ejected and hence the conductivity of it increases. Hence, it offers low resistance when light falls on it and offers high resistance in the dark.
What is a Light Dependent Resistor or a Photo Resistor?
A Light Dependent Resistor (LDR) or a photo resistor is a device whose resistivity is a function of the incident electromagnetic radiation. Hence, they are light sensitive devices. They are also called as photo conductors, photo conductive cells or simply photocells.
They are made up of semiconductor materials having high resistance. There are many different symbols used to indicate a LDR, one of the most commonly used symbol is shown in the figure below. The arrow indicates light falling on it.
Working Principle of LDR
A light dependent resistor works on the principle of photo conductivity. Photo conductivity is an optical phenomenon in which the materials conductivity is increased when light is absorbed by the material.
When light falls i.e. when the photons fall on the device, the electrons in the valence band of the semiconductor material are excited to the conduction band. These photons in the incident light should have energy greater than the band gap of the semiconductor material to make the electrons jump from the valence band to the conduction band. Hence when light having enough energy strikes on the device, more and more electrons are excited to the conduction band which results in large number of charge carriers. The result of this process is more and more current starts flowing through the device when the circuit is closed and hence it is said that the resistance of the device has been decreased. This is the most common working principle of LDR.
Characteristics of LDR
LDR’s are light-dependent devices whose resistance is decreased when light falls on them and that is increased in the dark. When a light dependent resistor is kept in dark, its resistance is very high. This resistance is called as dark resistance. It can be as high as 1012 Ω and if the device is allowed to absorb light its resistance will be decreased drastically. If a constant voltage is applied to it and the intensity of light is increased the current starts increasing.
The figure below shows the resistance vs. illumination curve for a particular LDR.
Photocells or LDR’s are nonlinear devices. Their sensitivity varies with the wavelength of light incident on them. Some photocells might not at all response to a certain range of wavelengths. Based on the material used different cells have different spectral response curves.
When light is incident on a photocell it usually takes about 8 to 12 ms for the change in resistance to take place, while it takes one or more seconds for the resistance to rise back again to its initial value after removal of light. This phenomenon is called a resistance recovery rate. This property is used in audio compressors.
Also, LDR’s are less sensitive than photodiodes and phototransistors. (A photodiode and a photocell (LDR) are not the same, a photo-diode is a pn junction semiconductor device that converts light to electricity, whereas a photocell is a passive device, there is no p-n junction in this nor it “converts” light to electricity).
Types of Light Dependent Resistors
Based on the materials used they are classified as:
1. Intrinsic photo resistors (Undoped semiconductor): These are made of pure semiconductor materials such as silicon or germanium. Electrons get excited from valance band to conduction band when photons of enough energy fall on it and the number charge carriers are increased.
2. Extrinsic photo resistors: These are semiconductor materials doped with impurities which are called dopants. Theses dopants create new energy bands above the valence band which is filled with electrons. Hence this reduces the bandgap and less energy is required in exciting them. Extrinsic photo resistors are generally used for long wavelengths.
Construction of a Photocell
The structure of a light-dependent resistor consists of a light-sensitive material which is deposited on an insulating substrate such as ceramic. The material is deposited in the zigzag pattern in order to obtain the desired resistance and power rating. This zigzag area separates the metal deposited areas into two regions. Then the ohmic contacts are made on either side of the area. The resistances of these contracts should be as less as possible to make sure that the resistance mainly changes due to the effect of light only. Materials normally used are cadmium sulfide, cadmium selenide, indium antimonide, and cadmium sulphonide. The use of lead and cadmium is avoided as they are harmful to the environment.
Applications of LDR
LDR’s have low cost and simple structure. They are often used as light sensors. They are used when there is a need to detect absences or presences of light like in a camera light meter. Used in street lamps, alarm clock, burglar alarm circuits, light intensity meters, for counting the packages moving on a conveyor belt, etc.
2. Variable Resistor (VR)
The variable resistor means its resistance value can be adjusted (similar to a potentiometer).
There are a rotating shaft and a wiping contact. Basically, there is a resistive semicircular bar or coil and by wiping the contact we change the effective length of the resistive element and hence the resistance gets changed. One example of such resistors is rheostat. The variable resistor or rheostat can also be a linear sliding-type where the sliding contact moves on the resistive element linearly for adjustment of the effective resistance of the resistor.
Definition of Variable Resistor
It is an electronic component. It is applied in an electronic circuit for adjusting circuit resistance to control voltage or current of that circuit or part of that circuit. The electrical resistance is varied by sliding a wiper contact along a resistance track. Sometimes the resistance is adjusted at preset value as required at the time of circuit building by adjusting screw attached to it and sometimes resistance can be adjusted as when required by controlling knob connected to it. The active resistance value of the variable resistor depends upon the position of the slider contact on the resistance track.
It mainly consists of a resistance track and a wiper contact. The wiper contact moves along the resistance track when the adjustable component is adjusted. There are mainly three different types of resistance track used in this resistor they are carbon track, cermet (ceramic and metal mixture) track and wire wound track. Carbon track and cermet track are used for high resistance application whereas wire wound track is used for low resistance variable resistor. The resistance tracks generally are of a circular shape – but a straight track is also used in many cases.
Variable Resistor Connection
It is used as a rheostat when one end of the resistance track and wiper terminal are connected to the circuit and other terminal of resistance track remains open. In this case the electrical resistance between connected terminal and wiper terminal depends upon the position of the wiper (slider) on the resistance track. A variable resistor can also be used as a potentiometer when both ends of the resistance track are connected to the input circuit and one of the said ends of resistance track and wiper terminal is connected to the output circuit. In this case all three terminals are in use. Sometimes in electronics circuit there may be requirement of adjustable resistance but this adjustment is required only once or very often. This is done by connecting preset resistors in the circuit. Preset resistor is one kind of variable resistor whose electrical resistance value can be adjusted by adjusting an adjustable screw attached to it.
Types of Variable Resistor
Resistance track wise there are mainly two types of resistance track available one is linear track and other is logarithmic track. In linear track the resistance value varies linearly with changing slider position on the track. That means the resistance and the position of slider, form a straight line characteristics curve. When the resistance of variable resistor, varies logarithmically with position of the slider contact on the resistance track, the track is referred as logarithmic track.
The resistance value and type of track are marked on the resistor itself. For example when a variable resistor is marked as 5K9 LIN means it has maximum 5.9 kilo Ω resistance and has a linear resistance track. Again when a resistor is marked as 2M LOG, it will have maximum 2 mega Ω resistance and it has logarithmic track. Preset resistors are linear track type.
But the variable resistors used for volume control in sound system are mainly LOG type as our ears have logarithmic response to the loudness. In GOL resistor, the resistance changes slowly at beginning and rapidly at towards end of the track.
Uses of Variable Resistors
A variable resistor can be used mainly in two different ways. When one end of resistance track and wiper terminal is connected with circuit then current through the resistor limits according to the position of the wiper contact on the resistance track. As the wiper contact slides away from the connected end of the resistance track, the resistive value of the resistor increases and current goes down through the circuit. That means the variable resistor behaves like a rheostat.
Another use is as a potentiometer. In this case the two ends of resistance track are connected with a voltage source. Hence voltage drop across the resistance track is equal to the value of voltage source. Now the output or load circuit is connected across one end of the resistance track and wiped terminal. Hence voltage across the load terminals is the fraction of source voltage and it depends upon the position of the wiper terminals on the resistance track. This is another widely used application of variable resistors. This is needless to say, potentiometers are used to control voltages whereas rheostats are used to control electric currents.
Preset Variable Resistor
This is a micro version of the variable resistor. Preset resistors are directly mounted on the circuit board and adjusted only when the circuit is built. There is an adjustable screw attached to the resistor and a small screwdriver is required to adjust this screw for desired resistance value. These resistors are quite cheaper than standard variable resistor available in the market.
3. Non-Linear Resistor or Varistor
They are also known as varistors. They are popular for having the non-linear V-I characteristics curve. That is its resistance is not uniform and it does not obey Ohms law. They are made of materials such as silicon carbides, zinc oxide.
There are three types of varistors:
Silicon carbide disc type varistor
Silicon carbide rod type varistor
Zinc oxide type varistor
4. Metal Film Resistor and Carbon Film Resistor
The resistor is constructed by means of deposition a thin film of a conductive material such as pure carbon or metal on an insulating core. The desired value of resistance of metal film resistor or carbon film resistor can easily be obtained by either trimming the layer of the thickness or by cutting helical grooves of suitable pitch along its length. Metallic contact cap is fitted at both ends of the resistor. The caps are in contact with the conductive film or helical grooves. The lead wire is welded to the end caps. Metal Film Resistor or Carbon Film Resistor can be made up to a value of 10,000 MΩ and the size of this type of resistor is much smaller than a wire wound resistor. Because of their constructional features, these resistors are fully non – inductive. The accuracy level of metal film resistors can be of order ± 1 % and they are suitable for high-grade applications. Carbon film resistors give lower tolerances and smaller values of electrical resistance than those available with a metal film.
However, the carbon film posses a mildly negative temperature coefficient of resistance which is very useful for certain electronic circuits.
Carbon composition resistors are very small in size and have less power loss. Also, the resistors can have a very high value even up to few megaohms. These are so small that we cannot even indicate the value with readable digits on it. For that, we use colour codes on the resistor body to indicate the resistance value.
Construction of Carbon Composition Resistors
The main conductive part of a carbon composition resistor is made of carbon clay and leads are made of tinned copper. It is enclosed in a plastic or ceramic case to protect it from moisture and duct. It normally has diameters less than 10 mm. For higher power dissipation the size of the resistor should be increased. The shape of the resistor is of a cylindrical type.
There are two types of color coding are used in carbon composition resistor and they are
- General Color Coding.
- Precision Color Coding.
The general colour coding has four colour bands and it is used in general purpose resistors that have the tolerance of ± 5% or more. Here, the first two colour bands represent the numeric part of the resistance value. The third band is the multiplier. For tolerance, the fourth band is used.
The precision colour coding has five colour bands to indicate the resistor value. The only difference from the general colour coding is that here the first three colour bands indicate the numeric value, the fourth band indicates the multiplier and the last colour band indicates the tolerance. The precision colour coding is used where tolerance is less than ± 2%.
Advantages of Carbon Resistors
They are cheap.
They have a small size.
Disadvantages of Carbon Resistors
They are noisy.
They are very sensitive to temperature changes.
The power dissipation capacity is small.
The carbon resistor is very widely used in general-purpose electronic circuits due to their small size. As electronic circuits require very small currents, carbon composition resistors are suitable and safe. Because of so many drawbacks, these resistors cannot be used in all types of electric circuits but due to their low cost and small size, they are very popular.
5. Wire Wound Resistor
In wire wound resistor a wire of manganin or constantan is wound around a cylinder of insulating material. The temperature coefficient of resistance of manganin and constantan is almost zero. So, resistance variation with temperature of these resistors is negligible. The wounded wire is covered with an insulating cover such as baked enamel. This cover of insulating heat resistible material resists the effect of ambient temperature variation. Different sizes and ratings of wire wound resistors can easily be achieved by using different lengths and diameters of the wire. These resistors are easily available for a wide range of ratings. The range of resistance values varies from 1 Ω to 1 MΩ. The typical tolerance limit of these resistors varies from 0.01 % to 1 %. They can be used for high power applications of 5 to 200 W dissipation ratings. The cost of these resistors is much higher than carbon resistors. Normally a wire wound resistor is used where a carbon composition resistor cannot meet the purpose because of its limitations.
The main disadvantage of this resistor is the inductance that arises because of its coil-like structure. At high frequency, the behavior of the circuit may be changed due to its reaction. This problem can be solved if one half of the wire is wound in one direction and another half in the opposite direction so that the inductance due to these two halves cancels each other hence the net inductive effect of the resistor becomes nil. The non-inductive wire wound resistor is ideal for the high-frequency circuit but it is costlier than an ordinary one.
Definition
Wire has certain resistance which is of finite value. This value can vary a lot – it may be small or it may be large depending on the material of the wire used. The resistance is directly proportional to the length of the wire – these are the main 2 principles used in the construction of the wire wound resistor.
Now, for metal or conductor the resistance directly proportional to the temperature, so when the temperature is increased, its resistance also increases. We do not want the resistance to be varying with the temperature and it is not possible to construct a material which has no variation with temperature. However, that can be minimized by the use of the material which has a low-temperature coefficient. For the construction of wire wound resistor, we generally use material which has high resistivity.
Need for Wire Wound Resistor
We know that the carbon resistors are cheap as well as they have small size. But why it is so that we use wire wound resistors also?? The answer to the question is very simple. The carbon resistor has very small power rating. Also, it has very sensitive to temperature variations. They are not reliable, very sensitive to noise. So in the case of a wire wound resistors, those disadvantages are minimized so we use wire wound resistors. But cost will increase as the resistor is costlier compared to carbon resistors.
Construction of Wire Wound Resistor
Wire wound resistors are constructed of the material which has high resistivity and also low temperature coefficient. Generally we use alloys to construct the resistor. Constantan or manganin wire may be used. But the other allows may be used also which satisfies the desired criteria. Insulation is provided so that it can provide safety. The terminals are made up of tinned alloy. The construction varies according to the accuracy desired, but for highly accurate system, the cost of the resistor will also increase. For the resistor to be highly accurate, special alloys are used for providing long term stability and low temperature coefficient. Tolerance as low as ± .0005 % can also be achieved.
The wire wound resistor has a resistance which varies from 1 ohm to 1 Mega Ohm and power dissipation may vary from .5 watt to 250 watt. The tolerance level may be there from 5 % to 10 %.
Application of Wire Wound Resistor
The wire wound resistor has a very wide range of application, especially when we need variable or adjustable resistor, or if we need a fixed resistor which has to dissipate larger power, this may be used. We can construct variable resistor, such as potentiometers, rheostat.
Rheostat is a three terminal device which has two fixed contacts and one sliding contact which is used to adjust the resistance value. If we connect only two fixed point then rheostat acts as a potential divider. When all three are used, then it can vary the resistance with the help of a sliding contact.
rheostat principle
In case of a potentiometer we have wires and a rotating shaft so that the resistance can be adjusted.
Advantages of Wire Wound Resistor
It can be used in higher power circuits compared to carbon resistors.
It is not that sensitive to noise compared to carbon resistor.
It is thermally stable.
Disadvantages of Wire Wound Resistor
It is costlier compared to carbon size
It has large size
It can be said that this resistance are costlier so they may be used wherever it is desired to use. These resistors cannot be used in electronic circuits also. But it is a very important type of resistor we have and mostly used in high power application whenever we cannot use carbon resistors and also they provide excellent thermal stability also.
6. Thermistor
The word thermistor means a thermal resistor. Its resistance value changes with the change in the temperature. Most thermistors have a negative temperature coefficient which means its resistance will fall down when the temperature increases. These are normally made of semiconductor materials. Resistance up to a few megaohms can be obtained from thermistors. They are used to detect the small temperature changes, when there is a temperature change, however small, there will be a large change in the value of the resistance.
7. Carbon Composition Resistor
A carbon composition resistor (also known as a carbon resistor) is a very commonly used resistor. These resistors are of low cost and easy to construct. Carbon resistors are mainly made of carbon clay composition covered with a plastic case. The lead of the resistor is made of tinned copper.
The main advantages of these resistors are that they are easily available in the local market and they are very durable too. These resistors are available in a wide range of values. It is available in as low as 1 Ω value and it is also available in as high as 22 Mega Ω value. But the main disadvantage is that they are very much temperature sensitive. The tolerance range in resistance of carbon composition resistor is of ± 5 to ± 20 %.
This type of resistor has a tendency of electric noise due to the passage of electrical current from one carbon particle to others. Where low cost is the main criterion for designing a circuit rather than its perfection of performance, these resistors are normally used. Carbon resistors are provided with a different colored band on their cylindrical bodies. These color bands are code for the resistance values of resistors along with their tolerance range.